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Mining Efficiency Begins with Quality Mining Equipment

Increasingly sophisticated equipment incarnations are cropping up in the mining sector. They vary their functions in real-time to accommodate harsh environmental forces. In some cases, instances where technology has really taken root, mines are transformed by telemetry recording sensors and automated systems. Given the successful adoption of such productivity-enhancing machines, perhaps equipment innovations will drive the industry farther and faster than ever before. Perhaps, but even state-of-the-art mining systems can flounder and fail. Quality-assured constructs, though, are always prudent investments.

Synthetic Rubbers Raise Productivity Margins

How can a synthetic polymer possibly make a hard-edged ore stream move faster? Well, imagine a feed chute that relies on a hardened alloy backbone. The metal collects deep scratch marks and nasty gouges. To counteract this effect, the high-volume aggregate flow is slowed so that the highly energized rocks can’t cause damage. Stepping up a little, a mining efficiency engineer suggests the addition of a thin sheet of natural rubber. Okay, the abrasive energies are somewhat mitigated, but the rubber experiences wear. Opting for the best possible solution, a quality-tested coating of polyurethane replaces the generic rubber lining. Now, with the chute lining fully dampened, the ore flow rate accelerates. Consequently, the mineral processing line enjoys an efficiency uptick, all because of a quality-assured mining equipment selection strategy.

Focusing on Brand Promise Agendas

Technology improvements and engineering advances are always in demand, but without high-fidelity hallmarks, well, those feature-rich traits aren’t going to last long. Looking back upon those newly integrated autonomous systems, their fast-flow architectures and sensor-driven screening mechanisms will surely infuse a working mine with numerous new ore processing features, but for how long? Without quality mining equipment, without machines that have been tested and improved, then returned to the drawing board because they don’t measure up to a demanding excavation area’s more demanding environmental surroundings, why even the most technologically advanced mining rig will end up as scrap. Essentially, quality comes first, and then comes the feature-rich engineering innovations.

That’s an established fact, the notion that mining equipment quality is assessed before equipment features. On screening media, high-quality materials last longer and perform better. Over at a vibrating feeder, harder pans and more durable motors handle excess load stresses. Sure, the addition of a feedback-controlled vibratory mechanism and a telemetry regulated feed or crusher station will raise efficiency figures, but therein lies yet another issue. With the newest autonomous gear changing feed rates and screening oscillation patterns, loading variances exceed recommended design specifications. Countering such varying energies and automated flows, quality-assured mining equipment programs provide much-needed system overhead.