A Quick Introduction to Scalping Screens and their Applications

November 4, 2021

Many industries utilise aggregates that can be very useful in fulfilling their main operations. However, for them to be successful, the aggregates must be screened optimally.

Various types of screens are then utilised to ensure that aggregates and other similar products are screened properly. Screens, which can also be called vibrating screens, usually have a chassis that mechanically vibrates at high speeds. Through the movement of the chassis, they can effectively process a bulk product and group its accompanying elements based on their size. The screens’ screening media, on the other hand, allows the separation of the needed elements from the bulk product.

One type of screen that is being maximised by many processing plants is the scalping screen.

A Quick Overview of Scalping Screen

A scalping screen is a piece of screening equipment that can generate varying product grades and remove oversized materials. Many manufacturers have come up with different designs for this specific type of screening equipment, ensuring that all the needed products by the quarrying, construction, and mining industries can be attained without any difficulties.

What makes a scalping screen beneficial for a lot of industries is that it can separate mixed materials from a bulky product into various grades and sizes. It can also separate and group products that are newly processed by an excavator or a crusher, making it cost-effective.

Scalping Screen’s Working Principles

The working principles of a scalping screen are somehow straightforward. Scalping entails the removal of large material pieces from the bulky product. And so, with a scalping screen, its vibrating meshes take care of the scalping process, ensuring that various sizes of materials are generated and dumped on top.

The vibration of the scalping screen then allows smaller materials to pass through the meshes’ holes, while the larger pieces are left on top.

Since various applications require different results, manufacturers have come up with a diverse set of scalping screens. As the screen size changes, the size of materials being produced will also change. The inclination of the screen can also be altered, especially if finer materials are required. Ultimately, the size and form factor of the bottom screen can be modified based on the volume of materials needed.

Main Applications of Scalping Screen

Given the working principles of a scalping screen, many industries truly utilise and maximise its accompanying benefits. One great benefit of the scalping screen is that it can effectively remove contaminants from products. It can likewise minimise the amount of dust and reduce wasted materials.

The effectiveness of the scalping screen makes it suitable for topsoil preparation, which is often done in agricultural sites. It can likewise be utilised in quarrying, especially in terms of processing soil and sorting materials. The same thing can be applied to the mining industry. Demolition sites, on the other hand, maximise scalping screens in collecting aggregates that can still be reused for construction projects.

To know more about scalping screens, you can call us at Hawk Machinery.

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