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How to Select the Right Vibratory Equipment for a Specific Application

Believe it or not, different types of vibratory equipment have been a significant part of different manufacturing and industrial applications. Vibratory equipment such as vibratory feeders and vibratory conveyors are frequently used to move fine and coarse materials to be packed, caked, smeared, fluidized, sprinkled, and many more.

Applications of Vibratory Equipment

Vibratory feeders are being used in different industries since they can control material flow and handle bulk materials across all industries. The industries that benefit the most with vibratory feeders are pharmaceuticals, automotive, electronics, food, and packaging. They can also process specific materials like glass, foundry steel, and plastics that are mostly found in the construction and manufacturing industries.

Businesses use vibratory feeders since they can feed and move delicate or sticky materials without damaging or liquefying them. Moreover, these feeders can process small parts like coins, washers, and other related products.

Choosing the Right Vibratory Equipment

To date, vibratory feeders have numerous design options for you to choose from. The designs available for vibratory feeders have their own characteristics that can perform certain types of applications.

  • Electromagnetic Feeders

This type of feeder can give variable intensity with a normally fixed frequency of 3,600 vibrations per minute. These feeders only need single-phase power. However, they are sensitive to line voltage fluctuations. While these feeders are also ideal for cold weather, their temperature swings are not suitable for hazardous areas.

The best application for electromagnetic feeders revolves around working with dry, free-flowing, pelletized, or granulated material. They can be customised to accommodate material flow from a few feet to up to 20 feet. They can also control the material flow from a few pounds to several tons per hour.

  • Electromechanical Feeders

Powered by twin rotary electric vibrators, electromechanical feeders can provide a broader range of stroke or frequency combinations. They can also provide quick and easy adjustments thanks to their variable frequency drive. This variable frequency drive can end the vibration faster so that it can contain the erratic motion of shutting the feeder down.

The operation of electromechanical feeders is believed to be the most quiet compared to other designs. These feeders are also less susceptible to head loads. For application, electromechanical feeders are suitable to work well in hazardous conditions most especially if there are explosion-proof vibrators installed on the feeder.

  • Air-powered Feeders

Air-powered feeders are driven by an air-cushioned piston vibrator that produces smoother linear force and can work optimally in high temperatures. This composition makes this type of feeder functional even under hazardous conditions. Compared to the previous feeders, air-powered feeders are the simplest to maintain and the most economical to control.

One downside of air-powered feeders is that it is not suitable to operate outdoors. Moreover, air-powered feeders are prone to head load.

Vibratory feeders are essential in different types of industries. If you want to learn more about vibratory equipment, you can contact us now at Hawk Machinery.