Vibrating feeders are instruments that can feed materials through a process or a machine with the help of vibration and gravity. Vibration is often utilised to move the materials, while gravity helps in pushing the materials forward. The way vibrating feeders work helps in saving time and money as the movement of the materials can already be done by these instruments, minimising the need to manually move materials that would only cause exhaustion among workers.
A lot of industries utilise vibrating feeders. Some of these industries include automotive, construction, electronic, food, manufacturing, and packaging industries. These industries often use these instruments to move materials such as glass, steel, plastic, foundry, dry bulk solid materials, and scrap materials.
While most vibrating feeders have durable and long-lasting build quality, they can still fail and generate major problems. The following are some of the most common causes of vibrating feeder problems.
Improper Dampening of Vibration
Vibrating feeders often generate a powerful vibration to effectively feed materials into other processes or machines. And even though their vibration is deemed to be necessary, it must still be controlled since it can impact the performance of other machines and even the performance of the feeders themselves. To avoid generating these problems, vibrating feeders have the option to be anchored solidly to the ground. Alternatively, they can also be fitted with standard levelling fit to accommodate their vibration dampening needs and prevent causing performance issues to themselves and other machines on site.
Feeding of Dirty, Varying Parts
Another possible cause of the vibrating feeder problem is the placement of materials that are dirty and imperfect. Vibrating feeders are designed to generate parts and materials that have qualities needed for certain processes and machines. If the parts contain some types of coatings and lubricants, then they might affect the overall feeding process of a vibrating feeder. These impurities might even compromise the functionality of vibrating feeder components. Parts and materials that vary hugely can also generate problems in terms of consistency and uniformity of the desired end products.
Incompatible and Faulty Sensors
Some vibrating feeders may be equipped with sensors to make the whole feeding operations more precise and consistent. After all, they can monitor the health of the instruments to ensure that any overloading or catastrophic damages will be prevented. However, if the sensors are incompatible or are faulty, then operators cannot check and monitor the overall health of their vibrating feeders. And without these crucial sensors, the operations of the feeders will just continue even though they are already struggling in maintaining them. Sensors should be installed by professionals to check their compatibility.
Uneven or Cracked Floor Area
Vibrating feeders must be placed on a floor area that is even and levelled so that the frequencies can be fully absorbed through the floor without causing any negative effects. Cracks on the floor area must also be absent to ensure that the feeders can perform their functions optimally. If these conditions of floor area are not followed, then the vibrating feeders can easily manifest problems during their operations.
For more information about vibrating feeders, feel free to contact us at Hawk Machinery.